Overmolded connectors offer many advantages for durable, reliable and high-performance critical applications. These connectors are over-vulcanized in thermoplastic or other materials, to withstand severe environmental conditions and mechanical stresses.
The other biggest reason to use an overmolded connector is that it can handle the harsh environments. For example, in the industrial environment where cables are attacked by chemicals, moisture and high temperatures which would cause a failure of standard cable shielded connectors Over-molded type provides greater security / protection. They deliver great performance in temperature from -40°C to 85°C; you can count on them performing well even under harsh conditions. And long-lasting construction means it is going to need fewer replacements, maintenance.
Also, high cost efficiency; The upfront expense of overmolded connectors may be more than those from traditional connector methods, but the lack of downtime and upkeep ultimately translate into substantial savings in the long run. Add overmolded connectors into your industrial automation system, and you can save up to 20% a year on maintenance costs compared both with non-mold-manufactured versions of the same connector as well their resistance to wear and tears reduce waste.
Overmolded connectors Once components are insulated with their protective mold-casing, the intricate electrical properties in many cases have spent more time to improve over molded based on its wiring capabilities and protection of electromagnetic interference (EMI). This is a really important in applications which require the highest level of signal integrity, like medical devices and telecom. For example, there are overmolded connectors inside medical imaging devices that support delicate data transmission for precise diagnostics and patient well-being.
Overmolded connectors are a huge benefit of customization. It gives manufacturers the flexibility to design connectors in custom shapes, sizes and colors. Investing in this customization will result not only to the enhancement of usage, but also its beauty. For instance, custom overmolded connectors can be found in consumer electronics where it enhances product design and user experience; thus achieving higher customer satisfaction.
In the automotive field it is also key to make use of overmolded connectors, as such products guarantee safety and reliability. We commonly use them in automotive systems-engine control units, infotainment and ADAS (advanced driver-assistance system) such as airbags. Overmolded connectors feature a rugged design that allows for the ability to endure frequent vibrations, jolts and temperature variations typical of an automotive setting which helps with both overall performance efficiency in our vehicles created aimed at reducing accidents such as when lowering CO2 emissions.
Reliable components can not be underestimated, industry leaders say It fills in the blank Steve Jobs quote: "Design is not just what it looks like. Design is how it works." Overmolded connectors follow this rule - you design for products that work reliably, how and where they are needed.
In the aerospace field, over moulded connectors are widely used to assure their existence in critical systems tremendously reliable and safe. To be perfectly usable in high-altitude, low-pressure spaces these connectors must adhere to exacting performance standards. For example, NASA uses overmolded connectors for over 17 years in its spacecrafts to provide a strong and dependable connection that is necessary enough to the mission success - preventing wires from moving due vibration.
Overmolded connectors have long been utilized in the telecommunications industry to provide stable and consistent connections within networking equipment. These connectors preserve the signal integrity and lower the chance of connection failure, which is critical for ensuring that communication networks run effectively and reliably.
Application that needs long life, low cost in conjunction with some level of electrical performance and flexibility is best addressed by overmolded connector. These connectors are indispensable in over different industriessuch as medical devices and automotive systems to industrial automation, aerospace and other critical applications. Visit the overmolded connector page to learn more about overmolded connector and why SRI Connector Gage is a leader in selecting them.